Custom moulded EPS packaging – Minh Phat EPS factory in Ben Cat (former Binh Duong), Vietnam

Custom moulded EPS packaging made in Ben Cat, Vietnam

Minh Phat (Vietnamese brand: Mốp Xốp Minh Phát) moulds (molds) expanded polystyrene (EPS) packaging parts to your drawing or sample: parts that hold your product at its frame and corners, edge protectors, multi-cavity trays and inserts for fragile goods. Moulds are made in the factory's own mould workshop, and every new part is approved by you as a sample before mass production.

The only production site is in Ben Tuong quarter, Ben Cat ward, Ho Chi Minh City — the former Binh Duong province — near the Binh Duong industrial parks. The company was registered in 2007; the founding family has more than 30 years in the foam trade.

Vietnamese version: Xốp định hình · Company profile: Minh Phat EPS Foam Factory

What we mould

• Corner and end-cap parts that hold refrigerators, TVs, rice cookers, irons, safes and wooden furniture in the carton.
• L, U and V edge protectors for edges and corners of goods, wooden furniture and sheet materials.
• Multi-cavity trays, including large trays, to hold several parts in one carton.
• Inserts for fragile goods – bottles, glassware and ceramics.

Minh Phat exports, and some of its goods are made to Japanese customers' standards. Customer names and drawings are never published.

From drawing to approved part

1. Send a drawing, photos with dimensions, or a physical sample.
2. The factory proposes the part shape and density, then makes the mould in its own mould workshop.
3. Sample run. You check the sample with your real product and approve it.
4. Mass production to the approved sample, with dimension and weight checks per lot and lot records.
5. Delivery with the factory's own trucks on an agreed date.

In production: incoming bead check → pre-expander density measurement → bead ageing → moulding with a cycle set per mould → bead-fusion break test → post-moulding drying room → dimension and weight checks per lot.

Design notes for packaging engineers

• Support the product at its frame, housing or load-bearing points, and leave clearance around sensitive parts (for example the sensor of an electronic scale) instead of pressing on them.
• Rounded inner corners in a cavity help the part survive repeated fitting and removal of the product.
• Density is chosen for the product's weight and sensitivity, and fixed at sample approval.
• Tell us which surfaces may not be touched and the carton size, so cavities and outer dimensions match your packing line.
• Ordinary EPS is not anti-static. Minh Phat makes EPS only — no EPE, EPP, PE or PU foam.

Independent test reports

EPS samples from 14 to 30 kg/m³ were tested by QUATEST 3 (2018, 2019 and 2023: flexural strength, compressive stress at 10% deformation, density); an SGS test (2018) covered ozone-depleting substances. Results apply to the samples tested; density and inspection requirements for your order are agreed at sample approval. Report images: About page – certificates section .

Request a quotation

Frequently asked questions

What can Minh Phat mould?

Custom moulded EPS packaging made to the customer's drawing or sample: corner and end-cap parts that hold the product, L, U and V edge protectors, multi-cavity trays (including large trays), and inserts that hold bottles, glassware and ceramics. Typical uses are refrigerators, TVs, rice cookers, irons, safes and wooden furniture.

Who makes the moulds?

Moulds are made in the factory's own mould workshop in Ben Cat, to the customer's drawing or sample. Each moulded part has its own mould.

How does a new moulded part get approved?

After the mould is made, the factory runs samples. The customer checks the sample with the real product and approves it, and mass production follows the approved sample. Dimensions and weight are checked per lot and lots are recorded.

What should I send for a quotation?

A drawing or a physical sample (or photos with dimensions), the product's dimensions and weight, the surfaces that may and may not be touched, density if known, quantity per order and expected annual volume, carton size if fixed, delivery address and required date. Email blueskyhuynhhuynh@gmail.com in English or Vietnamese, or message Zalo +84 911 813 696.

How fast will I get an answer?

The factory aims to reply the same day and to send a formal quotation within 48 hours after the specification is agreed.

Is EPS anti-static? Does Minh Phat make EPE, EPP or PE foam?

Ordinary EPS is not an anti-static material. Minh Phat makes EPS only and does not make EPE, EPP, PE or PU foam.

Where do you deliver?

Deliveries are made with the factory's own trucks, by appointment, to industrial parks in Ho Chi Minh City (including former Binh Duong province), Dong Nai, Tay Ninh and neighbouring provinces. Delivery dates are agreed per order.

Can I visit the factory?

Yes, by appointment. Visitors can see bead pre-expansion, bead ageing, shape moulding with per-mould cycle settings, the post-moulding drying room and lot inspection.